48x40 pallets

The 48x40 pallet is 48 inches long by 40 wide, 1,219 by 1,016 mm. It is the standard North American size, the one most docks buy and the easiest to resell, and the one we are asked about most.

48 x 40 in42 x 42 in48 x 48 in800 x 1200mm

Specifications

Measure48x40
Length by width48 in by 40 in (1,219 by 1,016 mm)
Footprint1,920 sq in, about 13.3 sq ft (computed: 48 x 40)
Weight, unloaded33 to 49 lb typical; reinforced 55 to 66 lb
Height5.5 to 6 in
Dynamic load2,000 to 2,800 lb
Static load2,500 to 4,600 lb
Boxes per layerNine 16 x 12 in boxes
Share of new US wood pallets30%

Load figures are ranges from published references, not a rating on any one pallet.

Why 48x40 is the default

ISO accepts the 48x40 specification as the North American standard pallet size. The pallet came out of the 1960s standard that allowed four-way entry. The grocery manufacturers’ group that defined it no longer governs pallet specifications, but the size stuck, and a whole supply chain is built around it: racks, trailers, conveyors.

For a seller, that means 48x40 has the widest set of buyers. For a buyer it means the widest set of sources. If your pile is mostly 48x40 and mostly sound, it is the best case for a sale.

A dock set up for it has racks cut to that width, conveyor rollers at that spacing and forklift tines set for its openings. Any other size means slower handling, extra staging or rejection at the door, which is why a sorted stack of 48x40 is the easiest pallet to place and a stack of mixed sizes has to be divided first.

How we grade a 48x40

A 48x40 can be any of the grades. See Grade A for the sound ones and Grade B for repaired ones. A mixed pile of 48x40 with cores has to be sorted before anyone can say what it is.

Who ships on 48x40

  • Grocery and food distribution, including the large distribution centers in Frederick and Prince William counties. See grocery distribution.
  • E-commerce and parcel docks in Stafford and Fairfax County. See e-commerce fulfillment.
  • Stores and restaurants inside DC, whose deliveries arrive on 48x40 and leave a pile behind. See restaurants and retail.

Buy and sell requests set to this size

To sell: send the count, the grade and how it leaves the site through the sell request. To buy: say the grade and the rhythm in the buy request. For a standing supply by the trailer, see truckload pallets.

From a table to your own pile

The table above gives published ranges for a standard pallet. It cannot tell a buyer what is in a particular pile.

Weigh and measure a few of your own pallets before you describe them, and note any that are visibly lighter, heavier or out of square.

Why cased goods suit it

The footprint divides evenly into the common carton sizes, which is why cased food, drinks and household goods are built on it. It also pairs with standard racking and trailer widths, so a load built on it ships without wasted air, which is the point of a standard.

How to measure your own

  • Measure the length across the stringers, not the boards.
  • Measure the width across the deckboards, end to end.
  • Take the height from the floor to the top of the top deck.
  • Check three pallets, because worn ones can be a half inch off.

What a close fit can hide

A pallet marked 48 by 40 may be a fraction under after repair or wear. That rarely matters for floor stacking but can matter on a conveyor or in a rack with tight clearances. Say how tight yours are when you describe the pallets you want.

Planning a pickup of empties

For a pile of empties the useful question is space, not weight: a trailer fills with pallets long before it reaches a weight limit. Say how many stacks you have and roughly how tall each one is, and the count can be read from that.

Mixing with other sizes

A 48 by 40 pallet will not sit well beside a 42 by 42 or a euro pallet in the same rack bay. Store sizes in separate lanes, label each lane, and keep the odd sizes together so a forklift driver never has to guess. A short sign on each stack end saves minutes every shift, and a marked lane also shows at a glance when a stray 42 by 42 or euro pallet has crept into the wrong stack.

Reading a stamp or a brand

Some pallets carry a manufacturer’s brand burned into a block or stringer, a treatment mark or a stencil. None of these changes the size, but each tells a buyer something about origin or treatment, so mention any you see.

Counting a stack quickly

Count the pallets in one stack by the layers along its side, then multiply by the number of stacks, noting which are shorter or leaning. A tape held beside a stack gives its height, and dividing by one pallet’s thickness gives a check. Photographs taken from two corners settle any disagreement about the total.

Questions

What are the dimensions of a GMA pallet?
48 inches by 40 inches, which is 1,219 by 1,016 millimetres.
How many 48x40 pallets are in a truckload?
It depends on orientation and stack height. See pallets by the truckload; we do not quote a figure without a source.

Related

Sources